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Bulk Material Equipment

Custom Fabrication and Machining

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CUSTOM FABRICATION & MACHINING

Williams Patent Crusher has extensive experience fabricating and machining quality parts and assemblies that are used in our crushing and pulverizing equipment. Whether you are looking for new parts for an existing machine or repair of damaged or worn out parts, we can help. Our ability to rapidly respond to customer needs, whether for Williams machines or other aftermarket parts, is a sense of pride that we don’t take lightly.

Services

Fabrication/Welding

Williams Patent Crusher has the ability to custom fabricate a wide variety of products in carbon steel, stainless steel, and other alloys. Our manufacturing capabilities include laser, plasma or oxygen-cutting plate and welding everything from small metal parts to large, complex assemblies using MIG, Innershield and stick. Our welders’ qualifications and procedures conform to AWS D1.1-86 Section 5.22.1 Option 1 or latest revision. Our machine shop is able to handle large weldments and assemblies up to 60 tons to your specifications.

Assembly

Williams Patent Crusher is a heavy duty industrial equipment supplier. We are able to bring the same design/build elements to your project. We are able to provide turn-key products or single run parts, whatever fits your need.

Design

Our in-house engineering department provides full support to the production team. Whether you have engineering drawings ready to build from or need our help to make your idea a reality, our engineering department can use the latest in CAD software to make that happen.

Air classification is the most effective and efficient means of separating material from a stream that needs to be sorted or for increasing productivity when it’s used with a pulverizing machine or other size reduction machine.

Whatever your specific application is, the Williams Patent Crusher Air Classifiers and Turbine Separators are powerful enough to get the job done right.

Learn more about our industrial air classifiers below.

 

Machining Capabilities

CNC Lathes

Capacities

The capacities for the lathes are listed as diameter over carriage / diameter over ways – distance between centers

  • Ganesh Lathe GTD-44240
  • Amerian Lathe 3220WX240
  • Mazak ST-60NF

27.6″/44″ – 240″ – Live tooling on turret
24″/27″ – 240″
27″/36″ – 120″

The capacities for the lathes are listed as: Overall Swing – Total Vertical/Horizontal Travel

  • Mario Carneghi VTL, TG25/3500
  • Monarch VTL, VLN-14
  • G&L VTL
  • G&L VTL
  • Mazak Power Master
  • Mazak Power Master

138″ – 86.6″ – Live spindle
66″ – 60″
63″ – 56″
42″ – 56″
38″ – 36.5″
23″ – 45″

 

CNC Milling Machines

  • Dorries CTE360/660
  • Mazak HCN-10800-II
  • OKK MCH-70
  • OKK MCV-800
  • Takumi Seiki V18A

Capacities

240″ x 108″ x 105″ – Vertical boring mill (2) x 31.5″ pallets
67″ x 55″ x 55″
59″ x 31.5″ x 25″
63″ x 31.5″ x 35″
71″ x 42″ x 30″

Manual Milling Machines

Capacities

The capacities for the manual milling machines are traveled in the X, Y, Z directions.

  • G&L Horiz. Boring Mill, 40 Series
  • G&L Horiz. Boring Mill, 560P
110″ x 72″ x 40″ – Manual
220″ x 72″ x 48″

Air classification is the most effective and efficient means of separating material from a stream that needs to be sorted or for increasing productivity when it’s used with a pulverizing machine or other size reduction machine.

Whatever your specific application is, the Williams Patent Crusher Air Classifiers and Turbine Separators are powerful enough to get the job done right.

 

Williams custom fabrication and machining in factory
Williams custom fabrication and machining in factory
Williams custom fabrication and machining in factory
Williams custom fabrication and machining in factory



Fabricating & Finishing Capabilities

Plate Cutting

  • Messer thermal Machining Center
  • Tanaka Laser LMX V TF4000

Capacities

42′ x 10′ – High Definition Plasma TMC451 w/beveling head – up to 10″
60′ x 10′ – Up to 1″ Plate

 

Plate Cutting

  • CNC Accurpress Press Brake 750012
  • Carell 4RH-B Roll Hyd. Plate Roll
  • Webb 16-L Plate Bending Roll

Capacities

60″ x 150″ x 22″ – 500 Tons
10″ x 3/4″ Plate
12′ x 1″ Plate

Miscellaneous Machines

  • (16) Welders: Mig, Stick & (14) Wire Feeders
  • (2) Welding Positioners
  • Cincinnati Shear Model 10010
  • SKF Induction Bearing Heater/li>
  • Wellsaw Automatic Sawing Center, Model #14
  • (2) Ludeca VIBEXPERT II Portable Vibration Analyzers
  • 100-Ton & 60 Ton Hydraulic Press
  • (16) Forklifts with capacities of 4,000 to 27,900 lbs.
  • RICO Pallet Jack, Model PWH-DD-300, 30,000 lbs. capacity
  • (2) BUX CM2 Lift Magnets, 11,000 lbs. capacity

Overhead Cranes

  • (1) 35 ton Overhead Crane
  • (2) 25 ton Overhead Cranes
  • (5) 10 ton Overhead Cranes
  • Assorted 1-5 Ton Overhead Cranes and Jib Cranes

Finishing Capabilities:

  • Rollit Paint Booth, 30′ long x 30′ wide x 16′ tall
  • Ability to apply machinery enamel, epoxy or aluminum coatings to customer specification
  • 30′ x 30′ sandblasting booth
Williams custom fabrication and machining in factory
Williams custom fabrication and machining in factory